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VisionHub
3D Guidance System
Overview (Cont.)

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3D Guidance System Overview
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7. Calibration
Calibration of the VisionHub is an extremely simple process that is performed at set-up time. The VisionHub is calibrated to the robot itself, and not to an artificial external coordinate system. No extra jigs, fixtures, or equipment such as theodolites are required. Because the calibration sequence discovers the targets true position relative to the tool center, precise location of the target is unimportant.

A rugged, LED target provided by VSII is mounted on the end-effector of the robot. The robot is then taught to position the target within view of the system smart sensors. The robot is taught to move the target through a series of jogs and rotations. At each position, the smart sensors capture images of the target, and records the positions of the features found. The VisionHub controller then uses this data to build a calibration table for each group of cameras that maps the 3D coordinates found into the coordinate space of the robot. If at sometime during cell operation the position of a smart sensor is moved, the system can quickly be re-calibrated.

The process is repeated for each robot in the cell. The calibration per robot takes about 3 minutes. The procedure is accomplished using the web page interface or by issuing appropriate commands through the robot teach pendant.

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